Step 1 - Remove Door and Trim. The door is simple enough; just pull the hinge pins out of place, tapping them from beneath with a screwdriver and mallet if necessary. Marking tile around door jamb . Lv 7. Under cut metal door jamb I'm about to replace the old carpet with laminate flooring in one of the rooms (and possibly beyond). Return the door to its hinges and tap the pins back into place, starting at the top hinge and working down. Insert the bottom rail until it's fully seated against the foam. If you look at the photos in step 2, you can see the profile of the side frame of the door I used. Posted by: Judy from Toronto . 3. Note: you will NOT need a torch to complete this task. A possible show stopper (as I just realized) is that the door has metal door jamb around it. Remove any corner seals that may be along this cut line. Mark Morris started writing professionally in 1995. The interior of the door is made up of solid wood framing with fillers and some void space. Not all doors are manufactured this way, so it's something to keep in mind when purchasing a door (see comparison chart link in step 1). Remove the door from its hinges. Ceramic tile is difficult to cut at odd angles, while wood is much easier to cut. The frame is usually tied into the brick course by wire ties, with the frame being filled with brickies mud both sides and top. Measure the length of the leg moulding from the inside corner of the head moulding piece to the floor and cut the leg moulding at a 45-degree angle. WARDROBE DOOR FRAMES EXTERNAL DOOR FRAMES Roofmart deluxe wardrobe door frames are available in 2-3-4-5 and 6 Door combinations. Flip the door over and mark the other side using the same method and measurements. If you're looking to add a new exterior door to your home, whether it's a pair of French doors that swing out onto your patio or a Dutch door that brings cottage charm to your front entry, you've come to the right place. ... Cut the screen at a 45-degree angle at the corners. Beside buying the right metal studs for your needs, you also need pan-head screws and a good screwdriver. I was unsure how tall the bottom rail was and didn't want to risk cutting through it too. Remove door and frame trim or casing so that the frame is easy to access. Whether your existing door frame has begun to rot, or you want to spruce up the appearance of your home, replacing an exterior door frame can certainly benefit a home. 5 years ago Drill a 1/8-inch hole at each corner of the window rough opening, going all the way through the door. OK we have the line. The first thing you want to do is protect the door. 3 Answers. Unless you want a square frame, you should use the Sweep tool to create the door frame. Cutting the horizontal parts doesn't bother me. If you have more than an inch to remove, take half off the top and half off the bottom. Enough to squeeze by it, and you could force it all the way open, but it was rubbing the floor pretty good. The easiest way to accomplish this is with a handheld router so you can set the depth and it be the same all the way across. Remove the hinge pins and remove the door from the frame. You can then break off the tabs with a gentle tap with a hammer (pic 11). After doing some research we were told to just cut the door frames and slide them under. I'd pull the hinge pins and lay the door on some saw horses and pull the weatherstrip off the bottom and assess if it would be easier to modify the top or bottom of the door. If your door is pre-finished take extra care to prevent scratches. Cut the Screen Fabric to Working Size . I need to remove 1/8" or possibly 1/4" off the bottom as we installed hardwood and the bottom weatherstrip is rubbing on the wood - where the carpet it would just glide over. Wow, your guide was incredibly useful and closed the deal on even attempting this task. It's just press-fit into the bottom of the door. Cut Metal with Your Circular Saw. With 3 or 5 door frames please nominate which side the single door is on. crouching to route with precision wasn't easy. Measuring from the top, mark how long you want the final length to be. The parts that come together to form a door frame include: the cripple studs, which transfer the wall load from the top plate to the door … Installing a door is a relatively easy process if all the tools are available and this installation procedure is applicable to wood, fiberglass or aluminum doors. Equip a power drill with a 3/8-inch metal cutting drill bit, and drill four pilot holes through the door at each inside corner of the square. You'd need to move the bottom piece inward by 1/4-1/2", which would require all the same steps that I did, just different lengths removed. it was a hot and dirty all day project, but it was worth it. Cutting a screen door frame to length does not require complicated tools. I used a recip saw to make these cuts (pic 10 & 11). https://www.doityourself.com/stry/cutting-a-metal-exterior-door Some tools may be substituted for others, this is just what I used. Then I had a Dremel with a cutoff wheel to do the fine tuning and edge trimming where the metal doesn't get bent over again. What made you remove it instead? Metal door frames are typically found in commercial applications, though they are sometimes used in homes along with traditional wood frames. I set the blade depth just below the thickness of the steel. This door came primed, but need to be painted anyway, so I just used some cardboard over the sawhorses. If you prefer the second technique, you have to draw marks on the tile, as to fit around the door jamb. Now that the door was plumb and would swing all the way open, I also realized that the bottom seal/weatherstripping was missing from the door. No big deal right? This would affect choice of lintel in wall. no dust collection of course. Well, the bottom seal fits into the grooves in the bottom piece, so if you cut those off, there will be nothing to hold the bottom seal. It would be very difficult, if not impossible. 4/21/2016 at 2:12:46 PM. They are not solid metal; the exterior metal cladding typically is only 1/16-inch thick. Back Next . The "new" hardwood floors (installed prior to purchase) were great, but the person that installed them failed to realize that the thickness of the flooring would impede the ability of the entry door to seal properly. Remove the hinge pins, using a screwdriver. He is a voice, acting and film teacher. The frame should be sized to butt against the block on either side, and should have a jamb depth equal to the wall thickness. You'll need to remove the bottom threshold by gently prying and pulling the staples that hold the threshold to the frame. Need just a metal door frame? Second because I think it is a better built door. The rest of the process is pretty straight forward, but unfortunately I didn't get any pictures. Frames are assembled, squared, welded, ground smooth and prime painted. Steel frames original to house or a later addition? Now to mark where to cut. Fortunately, I have a friend in the construction business who let me borrow his air stapler. Thanks for reading. Use the sweep tool and select “Pick Path”. Using a hammer, drive a screwdriver up through the hinge to knock the pin out the top, starting with the bottom hinge and working up. Something to consider, especially if your door is prefinished, is a way to protect the door from scratches when pushing the saw across the door. absolutely had to have the respirator and goggles. Work with patience, as to make the frame as rigid as possible. Next is to remove some of the foam to make room for the bottom rail. To trim the wooden side rails, I used a router, but because the surface that would support the router at this point is just two edges of steel, I needed to give a better support surface. Each step took me a while as I contemplated the exact process that I wanted to do to avoid mistakes. Take the total amount you removed from the door and measure that distance up from the bottom of the frame. I used a battery powered 5-1/2" circular saw (trim saw) with a standard blade. Refer to your door for the recommended rough opening size—mine was 34 inches wide, 82 inches high. Cut the frame using a demo saw with a masonry blade. A few weeks after living there, I realized that the reason the door was dragging was because the door was not plumb. Did you make this project? Angle your chisel so it sits at about 45 degrees, making sure the beveled side faces up. Again, draw a line to guide the miter cut. Use proper safety equipment - goggles, gloves, etc. **Be sure that you don't get caulk in the channel for the adjustable sill as this could cause the sill to become permanently fixed. If the threshold is not installed properly, the door frame can rot.Rainwater causes wooden door frames to decay and metallic frames to rust. Use a chalk line or drywall square to mark the door between the two side marks. It's not too bad of a process if you don't rush through it. How to Install a Knockdown Hollow Metal Door Frame over Drywall 1. Measure the length of the leg moulding from the inside corner of the head moulding piece to the floor and cut the leg moulding at a 45-degree angle. Cut the wood rails and seal them off with some paint (pic 14 & 15). Basic metal replacement doors, but the #$%*! I noticed you cut back quite a bit off your door, revealing that bottom insert piece. I'd probably try to find an old steel door from a resell or surplus shop and practice on it first. I have researched this issue in installing laminate flooring in metal framed doorways without getting a definitive answer. Sometimes you already have the door and all you need is just a commercial door frame. Remove any corner seals that may be along this cut line. How would you suggest I go about it? Test fit your bottom rail (pic 8) and mark where the wood side rails need to be cut down (pic 9). You can see the adjustable sill in this threshold. Modifying the top will require relocating the hinges as mentioned earlier, but you could likely just router the desired length from the wood/plastic piece on the top and not have to worry about removing any foam. With the angles marked, use a circular saw with the blade depth set to the thickness of the door stop, make a single cut through your marks (pic 10). Test the door and re-cut if needed. The top could be cut using the same method, but there were two reasons why I didn't. Since I'll need to modify my rough opening where this door is going, I haven't installed it yet. ;) The only significant deviation we made was that we cut the bottom off of the frame and then removed the staples holding the wood from the threshold. I had the help of my cabinet-maker son-in-law, which helped a great deal. I measured down from the top of my existing door and determined that the bottom of the door needed to be 1-3/8" shorter to allow room for the door to swing open and clear a doormat on the floor. 99. Make sure the hinge is no more than 1 millimetre (0.039 in) off, since larger gaps could make the door too tight to open easily or too loose to close properly. Lay the door on the saw horses. If you're adjusting an existing door frame in your house, first, you will have to remove the door itself and all of the trim surrounding the frame. Build a new door frame following the diagram here. I use a metal cutting blade on a 4 in grinder. You'll need a variety of tools to complete this task exactly as I did it. Well it turns out our door frames are metal. You'll also need to cut a little tab of steel off of each corner so the steel can be folded under the bottom rail. A "king stud" is one that runs continuously from the top plate (usually a double plate) to the bottom plate. Pull the jams off the wall by hand or pry them with a pry or crow bar if needed. I would think it would be possible, but it would be a bit more difficult, and the process may vary depending on how the door is constructed. You would be better off, in my opinion, to carefully cut around jamb for flooring. The doors are made by Midwest Manufacturing, who has a door comparison here. The Steel Door Institute has many publications which were developed to establish industry standards and assist in specifying as well as installing standard steel doors and frames. you're steps were very helpful and gave me the confidence. 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